The Build Journal

From empty cargo van to full-time home — every step documented

16
Build Posts
227
Photos
4yrs
Timeline
Windows
June 10, 2020

Windows

Installing side and rear windows for natural light and ventilation in the Ford Transit.

2 min read2 photos
structurephase-1
Framing
September 23, 2020

Framing

Building the interior framework using 80/20 extruded t-slot aluminum - strong, light, and infinitely modifiable.

5 min read38 photos
structurephase-1
Walls & Ceiling Panels
May 5, 2021

Walls & Ceiling Panels

Installing birch plywood panels over insulation to create a clean, natural interior aesthetic.

3 min read5 photos
interiorphase-2
Plumbing
July 7, 2021

Plumbing

Fresh and gray water system with a 27-gallon tank, pump, accumulator, Bosch tanks, Ruvati sink, and Kohler faucet.

4 min read36 photos$1,800
systemsphase-2
Air Conditioner
July 30, 2021

Air Conditioner

Installing air conditioning for summer comfort and four-season living capability.

3 min read27 photos
systemsphase-2
Roof
August 3, 2021

Roof

Solar panel installation, skylight, MaxxAir fan, and roof modifications for off-grid power generation.

4 min read24 photos$1,900
systemsphase-2
Propane
September 10, 2021

Propane

Horizontal propane tank and distribution system for heating and cooking.

3 min read10 photos$200
systemsphase-2
Slats
September 23, 2021

Slats

Custom wooden ceiling slats with integrated lighting - the signature aesthetic element that draws constant compliments.

4 min read1 photos$2,000
interiorphase-2
Upper Cabinets
March 8, 2022

Upper Cabinets

Installing overhead storage cabinets from Titan DIY for organized kitchen and living space.

2 min read6 photos$800
interiorphase-3
Design & Layout
July 31, 2022

Design & Layout

The planning methodology and core design objectives for building a full-time stealth camper van.

6 min read12 photos
planningphase-1
Electrical
July 31, 2022

Electrical

400Ah LiFePO4 battery bank, Victron MultiPlus 3000 inverter, solar charging, and complete power distribution system.

8 min read21 photos$8,500
systemsphase-2
Floor #2
July 31, 2022

Floor #2

A 10-layer floor system providing insulation, structure, and the foundation for modular 80/20 cabinetry.

7 min read31 photos
structurephase-1
Butcher Block Overhang Extension
April 16, 2024

Butcher Block Overhang Extension

Expandable counter extension providing extra workspace when needed, then tucking away for mobility.

2 min read5 photos
interiorphase-3
Van Build Costs
April 16, 2024

Van Build Costs

Complete financial breakdown: $30,500 invested across all systems and finishes.

5 min read0
planningphase-3
Garden
April 16, 2024

Garden

The first skylight garden installation, built with Maria to bring living plants into the van.

2 min read5 photos
interiorphase-3
Garden
July 4, 2024

Garden

A July 2024 photo update of the finished indoor skylight garden.

1 min read4 photos
interiorphase-3

Ready to explore the systems in depth?

Dive into detailed breakdowns of the electrical, plumbing, HVAC, and structural systems.

Explore SystemsView Cost Breakdown